Ikshana, The backbone of your factory.

From data collection to advanced analytics, our modules cover it all. Connect your PLCs in minutes and get sub-second visibility into every machine and its parameters.

Ikshana Dashboard Overview

Everything you need to optimize production.

Explore the 8 core modules that power the Ikshana intelligence engine.

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Templatized & Customizable Dashboards

View your line metrics and KPIs in a single glance. Customize views for operators, plant managers, and executives so everyone sees the data that matters most to their targets.

  • Real-time OEE tracking
  • Custom KPI widget builder
Dashboard UI
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Real-time & Historical Machine Monitoring

Go beyond basic up/down status. Monitor key physical parameters—like temperature, pressure, and clamp times—for all cells on your line polled at sub-second intervals.

  • High-frequency telemetry
  • Live state heatmaps
Machine Monitoring UI
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Production Overview

Ensure your line is meeting targets and monitor shift-level production pacing in real-time. Compare output across shifts, days, and historical benchmarks.

  • Shift-to-shift comparisons
  • Target vs. Actual pacing
Production Overview UI
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Bottlenecks Analysis

Automatically analyze which machines are the true constraints on your line. Stop wasting CapEx optimizing the wrong stations by letting Ikshana's algorithm identify the flow restrictors.

  • Algorithmic constraint identification
  • CapEx ROI projection
Loss UI
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Critical Machine Analysis

Drill down into specific assets that require elevated monitoring based on historical criticality parameters. Set up SMS and email alerts for specific micro-fault conditions.

  • Condition-based triggers
  • Multi-channel alerting
Loss UI
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Loss Attribution & Analysis

Stop guessing why you missed shift targets. Ikshana automatically captures and categorizes every micro-stoppage, allowing you to analyze each loss instance and its root cause instantly.

  • Auto-categorization of faults
  • Waterfall loss charts
Loss UI
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Lifecycle Part Tracing

Trace the exact lifecycle of a specific part throughout the entire production line. Track all associated quality parameters and environmental conditions at the exact moment the part was processed.

  • Serial number genealogy
  • Quality parameter stamping
Part UI
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Real-time, Configuratble Alerts

Trace the exact lifecycle of a specific part throughout the entire production line. Track all associated quality parameters and environmental conditions at the exact moment the part was processed.

  • Serial number genealogy
  • Quality parameter stamping
Part UI
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Industry-Standard Reports

View your line metrics and KPIs in a single glance. Customize views for operators, plant managers, and executives so everyone sees the data that matters most to their targets.

  • Real-time OEE tracking
  • Custom KPI widget builder
Dashboard UI
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Configuration Manager

Model, formulate, and map your raw PLC tags to our standardized semantic data ontologies in minutes using a visual interface. No custom ladder logic or edge-code required.

  • Visual tag mapping
  • Semantic ontology alignment
Config UI

The Blueprint to Factory Intelligence

Five simple phases that take you from raw machine signals to automated, floor-wide optimization.

01

Setup

An Industrial PC or edge device is deployed at your site. It securely bridges your floor without modifying a single line of existing PLC logic or risking ongoing production interference.

02

Listen

High-frequency data is silently collected via secure, industry-standard protocols and instantly piped to your choice of an on-premise server or our protected cloud stack.

03

Learn

Aggregated raw parameters are fed directly into the productivity suite to build and train a machine learning-based model mapped uniquely to your physical line dynamics.

04

Track

Once modeled, performance metrics and KPIs are tracked and analyzed in real time via a fast, user-friendly dashboard canvas built for clear situational awareness.

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Recommend

Proprietary algorithms continually evaluate data trends to generate actionable suggestions and recommendations, stopping micro-faults before they snowball into hard downtime.

System State
Phase 1: Edge Sync
PLC Edge
Database Storage
ML Model Engine