Factory Floor

Quality Loss Improvement


Reduced Cycle Time by 6%

Electric Motor State Assembly Line

Case Drilldown

Station’s cycle histogram showed distinct clusters. The anomalous clusters correspond to reworks which have a high frequency, contributing to a higher cycle time.

70% of cycles do not have any rework activities. The remaining 30% contribute to time loss.

Result

This RCA done for high cycle time gave actionable inputs to update the product design and make it amenable for automation.

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